Honeycomb grinding and coating equipment, drying equipment, dispersing equipment

Release time:

2026-03-04 08:35

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Thanks to its advantages of high efficiency and integration, precise coating, and environmental friendliness and energy conservation, the honeycomb grinding and modified coating process has become a core solution for functional processing of non-mineral powders. Its applicability spans multiple dimensions—including materials, particle sizes, operating conditions, and end-use applications—making it well-suited to meet the diversified processing needs of the non-mineral powder industry.

Core Advantages of the Honeycomb Grinding and Modified Coating Process ：

Integrated and efficient processing: The entire process—drying, depolymerization, modification, and grading—is completed simultaneously, eliminating the need for additional auxiliary equipment and shortening the process flow. 60%, with a footprint that is only one-tenth of that of traditional methods. of the 40%, with unit energy consumption reduced by 40%-50%, significantly boosting production efficiency and space utilization.

Uniform coating and high activity: Leveraging turbulent honeycomb vortices and atomization jet technology, A single-layer nano-coating film with a thickness of 20–40 nm can be formed within 3 seconds, achieving a coating efficiency of 99.2% and an activation rate of 99.8%. The powder exhibits significantly improved dispersibility in organic matrices, allowing for a substantial increase in filler loading without compromising the performance of the final product.

The particle morphology offers excellent protection: Relying on shear force as the core disaggregation mechanism, this process avoids violent crushing and maximizes the preservation of the original crystal structure as well as various particle shapes—such as flaky, needle-like, and spherical—of non-mineral powders. This enhances the core functions of the final product, including barrier properties, reinforcement, and toughening.

Flexible and highly adaptable process: The modular design allows adjustment of the number of rotor layers and blade count, making it suitable for a wide range of Mohs hardness levels. Non-mineral materials of ≤7; optional contact materials include stainless steel, ceramic, and tungsten carbide, effectively preventing secondary contamination and ensuring the whiteness and purity of the powder, thus meeting diverse processing requirements.

Environmentally friendly and low-cost: The negative-pressure air-swept, fully enclosed system achieves zero dust leakage, and the modifier utilization rate is maximized. Over 95% efficiency with zero material waste; the grinding chamber and blades are easy to disassemble and assemble, and a single maintenance session takes less than 2 hours, significantly reducing operational and environmental costs.

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